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China Acid Mist Tunnel and Treatment Tower Suppliers - Custom Solutions from Leading Factory

Introducing our advanced Acid Mist Treatment Tower, specifically designed for the effective absorption of large quantities of acid mist generated during wire pickling processes. As a leading supplier and factory based in China, we specialize in tailored solutions for different materials and applications, ensuring optimal performance in acid mist management, Our Acid Mist Treatment Tower features a robust design that includes multiple acid slots and a spacious full-seal tunnel, which creates efficient negative pressure for maximized acid mist capture. The system is equipped with essential components such as a durable tower body, water tank, high-performance pump, fiberglass reinforced fan, pH detection system, and an automatic alkaline liquid addition system. Additionally, it incorporates a chimney and acid mist pipeline to facilitate seamless operations, Customizable to meet the specific needs of our customers, our Acid Mist Treatment Tower guarantees effective treatment and recycling of acid liquids, making it an ideal choice for industries that require high-performance mist management solutions. Trust the quality and reliability of our products, sourced from a reputable supplier and factory in China

    Acid Treatment Tower

    Material & Process

    • Material: PPH material
    • Process: Dissolving or winding process

    Configuration

    • Tower body, water tank, water pump, anti-corrosion fan (1 for use and 1 for backup)
    • Connecting pipe, PH meter, differential pressure transmitter

    Performance Features

    • The acid mist fan with large air volume can completely exhaust the acid mist in the tunnel through the acid mist pipeline.
    • The acid mist fan can also ensure the negative pressure in the tunnel.
    • Tunnel negative pressure detection.
    • Frequency conversion speed regulation, adjust the air volume according to the production load.
    • Completely eliminate acid mist spillage.
    • Automatically check the pressure difference before and after the acid mist tower, if there is a blockage, it can be warned in advance.
    • One fan for backup and one for use to ensure smooth production.
    • Twin towers are configured in series to ensure emission compliance.

    Acid Mist Tunnel

    Specifications

    • Material: PP material.
    • Structure: main pipe, branch pipe, manual valve.

    Performance

    • Installed on the side of the production line, the acid mist fan extracts the acid mist from the tunnel through this pipe and maintains a negative pressure inside the tunnel.
    Acid Treatment Tower System Layout
    Sprayer Towers and Chimneys Installation
    PPH Spray Tower Unit
    Acid Treatment System Construction Drawing

    Frequently Asked Questions (FAQ)

    What materials are used for the Acid Treatment Tower and Acid Mist Tunnel?

    The Acid Treatment Tower is constructed from PPH material using a dissolving or winding process. The Acid Mist Tunnel is made of PP material.

    What components are included in the configuration of the Acid Treatment Tower?

    The configuration includes a tower body, water tank, water pump, anti-corrosion fan (1 for use and 1 for backup), connecting pipe, PH meter, and a differential pressure transmitter.

    How does the system ensure continuous production and handle fan backup?

    The system is designed with two anti-corrosion fans—one for active use and one for backup. This configuration ensures smooth, uninterrupted production in case one fan requires maintenance.

    How does the system prevent blockages and monitor tunnel pressure?

    The system features tunnel negative pressure detection and automatically checks the pressure difference before and after the acid mist tower. If a blockage is detected, it triggers an early warning. The frequency conversion speed regulation adjusts the air volume based on the production load.

    What is the purpose of the Acid Mist Tunnel structure and performance design?

    The Acid Mist Tunnel consists of a main pipe, branch pipe, and manual valve. Installed on the side of the production line, it allows the acid mist fan to extract mist through the piping while maintaining negative pressure inside the tunnel to prevent spillage.

    How does the system guarantee compliant environmental emissions?

    The system configures twin towers in series, ensuring thorough purification of the exhausted air to meet emission compliance regulations.

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