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China Pickling Loading and Unloading Car Systems from Reliable Suppliers and Factory – Precision Calibration & Safety Features
Product Details
Specifications & Materials
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Material: Carbon steel.
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Construction: Section steel and steel plate, V-bearing structure, PP sheet laid on the contact surface between the coils and the loading carriage.
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Configuration: Travelling system, Braking system, Positioning sensors, Material detection sensors, PLC control system.
Performance Features
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Control using frequency converter drives.
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Precise double positioning.
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Adaptation to different sizes of coils.
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Lifting and rotation possible.
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Slow running when entering the working area, slow and steady walking, braking to stop when reaching the working area, ensuring a smooth stop.
Operation of Loading Trolley
1
The operator places the coils to be processed on the loading flatbed truck, which advances to the loading station below the track.
2
The manipulator on the track runs forward and the hook is inserted into the middle part of the coil.
3
The hook is lifted and the coils rise with the hook to the running height.
4
The loading trolley returns to its initial position and loading is completed.
Operation of Unloading Trolley
1
Manipulator running to the top of the lowering station.
2
The lowering flat carriage runs to the lowering station.
3
The hook drives the pan bar down onto the lowering carriage.
4
Backing up of the manipulator, which rises to operating height after the hook has disengaged the pan bar.
5
The unloading trolley runs to the unloading point.
6
The operator unloads the coils from the unloading trolley and the unloading is completed.
Product Pictures
Frequently Asked Questions
What materials are used in the construction of the loading/unloading trolley?
The trolley is constructed from durable carbon steel, section steel, and steel plates. It features a V-bearing structure and is equipped with PP sheets on the contact surfaces to protect the coils from damage during handling.
What components are included in the system configuration?
The configuration consists of a travelling system, a braking system, positioning sensors, material detection sensors, and a PLC control system to ensure automated and precise operations.
How does the trolley ensure safe and smooth performance during movement?
The trolley uses frequency converter drives for smooth control, precise double positioning, and slow running speeds when entering the working area. It walks steadily and brakes smoothly to stop, preventing sudden movements.
What is the operation process for loading coils onto the trolley?
The operator places the coils on the loading flatbed, which moves to the station below the track. A manipulator hook inserts into the coil, lifts it to the operating height, and the loading trolley returns to its initial position.
How does the unloading process work?
The manipulator moves to the lowering station, and the lowering carriage runs into position. The hook drives the pan bar down onto the carriage. Once disengaged, the manipulator rises, and the unloading trolley moves to the final unloading point for the operator to retrieve the coils.
Can this system accommodate different coil sizes?
Yes, the system is designed to adapt to different sizes of coils and is capable of both lifting and rotation to meet various operational requirements.