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China Suppliers Factory Automatic Industrial Manipulator for Efficient Drying Process

Introducing our advanced drying box, an essential solution for surface treatment processes tailored to meet customer requirements. This drying box, crafted by one of the leading China suppliers, features a robust structure made from a combination of carbon steel and steel sections that are meticulously welded for durability. The exterior is insulated with an impressive 80mm post insulation layer, ensuring efficient thermal performance. Designed with user convenience in mind, our drying box comes equipped with automatic double doors on both left and right sides, enhancing accessibility. The burner heating system guarantees effective and uniform drying, while anti-bumping blocks on each side of the door track ensure safety during operation. As a reputable factory, we take pride in our commitment to quality and customization. Additional drying boxes can be tailored to suit specific customer process requirements, making us the ideal partner for your drying needs. Choose our drying box for unparalleled performance and reliability in surface treatment.

    • Made of section steel, according to the size of the load, according to the standard of lifting equipment;
    • The car body is equipped with a safety fence and an inspection safety door;
    • Four moving motors with independent fans (synchronized operation).
    • Anti-collision rubber buffers are installed on both sides of the car body;
    Lifting system:
    • Equipped with double lifting frame, rails are installed on the inner side of the frame, and fixed pulley block is installed on the top of the frame;
    • There are multiple guide devices installed on both sides of the hanger to lift the frame guide rails, so that the hanger is always kept horizontal during the up and down movement without tilting;
    • A boom is installed at the bottom of the hanger, and the end of the boom is a structural part for lifting and placing the hook;
    • The bottom of the lifting frame is equipped with a boom guide mechanism to ensure that the boom is always in a vertical position and will not tilt;
    Walking system:
    • Equipped with frequency conversion motor and reducer
    • Equipped with electromagnetic brake.
    Configuration
    ★ Straight type Manipulator

    The straight type manipulator is suitable for straight type pickling lines and U type pickling lines. The straight type manipulator is composed of the main girder bridge translation mechanism and the hoisting up and down lifting mechanism. The traveling mechanism adopts 4 sets of 2.2kw variable frequency motors with brake, the model is YSEW-7SLZ-4. The power of the hoisting motor is 37kw, the model is QABP250M6A, the model of the reducer is ZQA500, and the model of the brake is YWZ5-315/80. The working level is A6. The hoisting mechanism is also equipped with a three-way guide wheel and a guide column. The operation is stable, reliable, and the structure is reasonable. It is suitable for the transformation of semi-automatic or manual pickling lines, which can improve production output and product quality, and improve economic benefits.

    Configuration
    ★ Circle type manipulator

    The circle type pickling line is mainly composed of a specially customized electric hoist for pickling and a hoisting mechanical structure. The electric self-contained walking mechanism for pickling is provided with a minimum turning radius of 4m. The walking kinetic energy is provided by four 0.4kw variable frequency motors. The lifting mechanism is a 13kw electric hoist. The lifting weight can reach 8t. It is suitable for the transformation of semi-automatic or manual pickling lines, which can improve production output and product quality, and improve economic benefits.

    Frequently Asked Questions
    What pickling line types are compatible with the straight type manipulator?
    The straight type manipulator is engineered specifically for straight type pickling lines and U type pickling lines, making it optimal for both new setups and line transformations.
    What are the motor and lifting specifications of the straight type manipulator?
    The traveling system runs on 4 sets of 2.2kw variable frequency motors with brake (Model: YSEW-7SLZ-4). The hoisting unit is driven by a 37kw motor (Model: QABP250M6A), paired with a ZQA500 reducer and YWZ5-315/80 brake, operating at an A6 working level.
    What is the lifting capacity and turning radius of the circle type manipulator?
    The circle type manipulator features a minimum turning radius of 4 meters, a 13kw electric hoist lifting mechanism, and a maximum lifting capacity of up to 8 tons.
    How does the system ensure safety during pickling operations?
    Safety is ensured via a heavy-duty section steel frame, safety fences, inspection doors, bilateral anti-collision rubber buffers, electromagnetic braking, and synchronized motors with independent cooling fans.
    How does the lifting mechanism prevent hanger tilting and deviation?
    The system utilizes multiple guide devices on both sides of the hanger, inner-frame guide rails, a three-way guide wheel with guide column, and a bottom boom guide mechanism to keep motion strictly horizontal and vertical.
    Can these manipulators upgrade manual or semi-automatic pickling lines?
    Yes, both straight type and circle type manipulators are designed for retrofitting existing semi-automatic or manual pickling lines to enhance operational stability, output capacity, and overall economic performance.

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