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China Suppliers Factory for Acid Mist Tunnel and Treatment Tower Solutions

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The acid mist treatment tower is specifically designed to efficiently absorb large quantities of acid mist generated during the wire pickling process. This innovative solution is also adaptable for customer-specific applications, addressing the acid mist produced by various materials in different pickling scenarios. As a leading manufacturer and supplier in China, our factory utilizes advanced technology to ensure optimal performance.

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This acid mist treatment system comprises several key components, including a robust tower body, a water tank, a powerful pump, a fiberglass-reinforced fan, and a comprehensive pH detection system. Additionally, it features an automatic alkaline liquid addition system, a chimney, and a dedicated acid mist pipeline. The integration with a fully sealed tunnel allows us to maintain negative pressure while effectively treating and recycling acid liquids, meeting specific customer requirements through customization options.

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    Acid Treatment Tower

    • Material: PPH material
    • Dissolving or winding process

    Configuration:

    • Tower body, water tank, water pump, anti-corrosion fan (1 for use and 1 for backup)
    • Connecting pipe, PH meter, differential pressure transmitter

    Performance:

    • The acid mist fan with large air volume can completely exhaust the acid mist in the tunnel through the acid mist pipeline;
    • The acid mist fan can also ensure the negative pressure in the tunnel;
    • Tunnel negative pressure detection;
    • Frequency conversion speed regulation, adjust the air volume according to the production load;
    • Completely eliminate acid mist spillage;
    • Automatically check the pressure difference before and after the acid mist tower, if there is a blockage, it can be warned in advance;
    • One fan for backup and one for use to ensure smooth production;
    • Twin towers are configured in series to ensure emission compliance.

    Acid Mist Tunnel

    • Material: PP material.
    • Structure: main pipe, branch pipe, manual valve.
    • Performance: Installed on the side of the production line, the acid mist fan extracts the acid mist from the tunnel through this pipe and Maintains a negative pressure inside the tunnel.

    Frequently Asked Questions

    What materials are used for the Acid Treatment Tower and the Acid Mist Tunnel?
    The Acid Treatment Tower is made of high-quality PPH material using a dissolving or winding process. The Acid Mist Tunnel is constructed from durable PP material.
    How does the system ensure continuous operation during maintenance or fan failure?
    The system is configured with two anti-corrosion fans—one for active use and one for backup. This configuration ensures smooth, uninterrupted production if one fan requires maintenance.
    How does the Acid Mist Tunnel prevent acid mist from escaping?
    The tunnel is installed on the side of the production line. An acid mist fan extracts the mist through the pipeline network (main and branch pipes), maintaining a negative pressure within the tunnel to completely eliminate acid mist spillage.
    Does the system support automatic monitoring and alerts?
    Yes. The system features a differential pressure transmitter that automatically monitors the pressure difference before and after the acid mist tower. If a blockage is detected, it triggers an early warning alert.
    Why are the towers configured in series?
    Twin towers are configured in series to maximize purification efficiency, ensuring that all exhaust emissions fully comply with environmental standards.

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