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China Suppliers Factory Pickling Loading and Unloading Cars System with Safety Features and Anti-Corrosion Coating
Product Details
Material & Construction
- Material: Carbon steel.
- Construction: Section steel and steel plate, V-bearing structure, PP sheet laid on the contact surface between the coils and the loading carriage.
Configuration
- Travelling system
- Braking system
- Positioning sensors
- Material detection sensors
- PLC control system
Performance Features
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Control using frequency converter drives.
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Precise double positioning.
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Adaptation to different sizes of coils.
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Lifting and rotation possible.
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Slow running when entering the working area, slow and steady walking, braking to stop when reaching the working area, ensuring a smooth stop.
Operation Workflow
Operation of loading trolley
- The operator places the coils to be processed on the loading flatbed truck, which advances to the loading station below the track.
- The manipulator on the track runs forward and the hook is inserted into the middle part of the coil.
- The hook is lifted and the coils rise with the hook to the running height.
- The loading trolley returns to its initial position and loading is completed.
Operation of unloading trolley
- Manipulator running to the top of the lowering station.
- The lowering flat carriage runs to the lowering station.
- The hook drives the pan bar down onto the lowering carriage.
- Backing up of the manipulator, which rises to operating height after the hook has disengaged the pan bar.
- The unloading trolley runs to the unloading point.
- The operator unloads the coils from the unloading trolley and the unloading is completed.
Product Picture
Frequently Asked Questions
Q1: What materials are used in the construction of the loading trolley?
The loading trolley is constructed from high-quality carbon steel, section steel, and steel plate. It features a V-bearing structure and is equipped with PP sheets laid on the contact surfaces to protect the coils during handling.
Q2: What systems are included in the configuration of the trolley?
The system configuration includes a travelling system, a braking system, positioning sensors, material detection sensors, and a PLC control system to ensure fully automated and safe operations.
Q3: How does the trolley maintain smooth movements and prevent sudden stops?
It utilizes frequency converter drives for control and features a slow running function when entering the working area. The trolley walks slowly and steadily, automatically braking to stop when reaching the target area to ensure a smooth and safe halt.
Q4: How does the loading process work?
The operator first places the coils on the loading flatbed truck, which moves to the loading station. The manipulator hook then inserts into the center of the coil, lifts it to the operating height, and the loading trolley returns to its start position.
Q5: What are the steps for the unloading operation?
The manipulator moves to the lowering station while the lowering carriage aligns beneath it. The hook lowers the pan bar onto the carriage, the manipulator disengages and rises, and the unloading trolley moves to the final unloading point where the operator removes the coils.
Q6: Can the loading carriage accommodate different coil dimensions?
Yes, the system is designed to adapt to different sizes of coils and is capable of performing lifting and rotation movements to meet various operational requirements.