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China Suppliers for Factory Manual Line Automation Retrofit: Transforming Production Lines to Automatic Solutions
Wuxi T-Control can not only build and expand (automatic or manual) production lines, but also change manual production lines to automatic production lines or transform part of the split equipment of the production line, including but not limited to:
- Process tank body: (PP, stainless steel) acid tank, phosphating tank, high-pressure washing tank, hot rinsing tank, water washing tank, neutralization tank, hot water tank, surface adjustment tank (oxalic acid tank), activation tank, saponification lubrication tank, warm water tank, anti-rust tank, mixed acid mixed acid tank, nitric acid passivation tank, degreasing tank, whitening tank, auxiliary tank, pre-cleaning tank, intrusion washing tank, feeding cross-span tank, drying tank, process tank control cabinet
- Other storage tanks and tanks: pure water storage tanks, steam condensate storage tanks, high and low acid liquid storage tanks (fresh acid storage tanks), rinse water collection pits, waste acid collection pits, maintenance pits, waste acid temporary storage groove
- Steel structure facilities: steel structure, running track, stairs, walkway, maintenance platform, safety protection railing
- Mechanical equipment: manipulator (transport operation machine), hook, hook frame, loading car, unloading car, washing device, manipulator control cabinet
- Environmental protection equipment: water seal (water curtain), acid tank cover, PP airtight tunnel, tunnel automatic lift door, acid mist purification tower, acid mist pipeline, acid mist control cabinet, online phosphating and slag removal equipment
- Auxiliary equipment: natural gas steam generator, waste acid recovery equipment (acid regeneration), wastewater treatment equipment
And it supports customization of smart upgrades for other projects:
- 1 Mechanical operation: manipulator transformation and running track replacement and adjustment
- 2 Environmental protection: spray tower automatic control transformation, acid mist tunnel and acid mist pipeline transformation, automatic lifting door, pp soft board sealing
- 3 Pickling quality: vibration and turning system during wire soaking, high-pressure spray washing system, phosphating and slag removal system, automatic chemical addition system
- 4 Intelligent control: automatic system for feeding and discharging materials, material measurement system and barcode recognition system, remote monitoring and maintenance system
Frequently Asked Questions (FAQ)
What production line modification services does Wuxi T-Control offer?
Wuxi T-Control specializes in building, expanding, and transforming production lines. We can upgrade manual production lines to fully automatic systems or modify specific split equipment within your existing production line.
What types of process tanks can you build or customize?
We design and construct a wide range of PP and stainless steel process tanks. This includes acid tanks, phosphating tanks, high-pressure washing tanks, hot rinsing tanks, water washing tanks, neutralization tanks, surface adjustment tanks, activation tanks, and process tank control cabinets.
Do you provide environmental protection and waste management systems?
Yes, we provide environmental protection systems such as water seals, acid tank covers, PP airtight tunnels, automatic tunnel lift doors, acid mist purification towers, and waste acid recovery (acid regeneration) or wastewater treatment equipment.
Can you upgrade the mechanical and automation components of our factory?
Absolutely. We supply and upgrade mechanical equipment like transport manipulators, hook frames, loading/unloading cars, running tracks, and dedicated manipulator control cabinets to improve efficiency.
What intelligent control systems can be integrated during customization?
We support smart upgrades including automatic material feeding and discharging systems, material measurement and barcode recognition systems, as well as remote monitoring and maintenance systems for real-time operation tracking.