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Customizable Drying Box - High-Quality Factory in China | Reliable Suppliers for Your Drying Needs
Drying is generally used as the last process of surface treatment, depending on the customer's use requirements and whether the drying process is required. The drying box is made of a combination of carbon steel and steel sections welded together, the exterior is covered with an 80mm post insulation layer. It is equipped with a left and right automatic double door and burner heating system, and is equipped with anti-bumping blocks on both sides of the door track. Additional drying boxes can be individually customised according to customer process requirements.
Technical Specifications
Material & Structure
- Material: 5 mm thick 304 stainless steel.
- Structure: Steel frame support with thin steel sheets laid on the surface of the frame.
- Insulation: Integrated insulation layer.
- Design details: Bottom made of sloping surface; steel structure overhead at the bottom of the drying box.
- Chamber Connection: High level drying chamber connected to the exit of the saponification tank tunnel via a tunnel lift partition door.
- Workstations: 3 Workstation design.
Configuration & System
- Configuration: Box, drain valve, and pipework.
- Heating Components: Steam heated pneumatic angle seat valve and steam heated plate heat exchanger.
- Operation: Automatic operating upper cover, circulation fans, and temperature sensor.
- Control: Automatic temperature control.
- Medium: Hot air.
- Function: Drying of the surface of the coils.
Operation Process Flow
Manipulator runs to the first station in the drying box.
Rising of the tunnel lift partition door located between the saponification tank and the drying box and closing of the tunnel partition door.
Closing of the upper flap of the first station.
Resting of the discs in the chamber for a certain period of time. When the time has arrived, the upper flap of the first and second station opens.
The robot drives the disc into the second station and closes the upper cover of the second station.
The tray is left in the box for a period of time. When the time has arrived, the upper cover of the second and third stations is opened.
The robot drives the disc strip into the third station and closes the upper cover of the third station.
The discs are left in the box for a period of time.
Once the time arrives, the drying box exit lift door is lowered and the drying box exit is opened.
Manipulator drives the tray to the next station, and the drying process is completed.
When the robot reaches the next station, the drying box exit lift door rises and the drying box exit is closed.
Frequently Asked Questions (FAQ)
What materials are used to construct the drying box and its components?
The drying box body is welded from a combination of carbon steel and steel sections, with the main body components made of 5 mm thick 304 stainless steel sheets. It also features an 80mm post insulation layer on the exterior.
How many workstations are designed into the drying box, and how does the process flow?
The system features a 3-workstation design. The manipulator automatically moves the discs/trays step-by-step from the first station through to the third station, allowing the materials to rest for designated drying periods at each stage.
What heating medium and control methods are used for drying?
The drying system utilizes hot air as the medium to dry the surface of the coils. The temperature is regulated automatically using an automatic temperature control system coupled with temperature sensors.
What hardware is included in the configuration of the drying box?
The configuration includes the main box, a drain valve, system pipework, a steam-heated pneumatic angle seat valve, a steam-heated plate heat exchanger, an automatically operating upper cover, circulation fans, and a temperature sensor.
How does the drying box connect to the rest of the treatment line?
The entrance of the high-level drying chamber is directly connected to the exit of the saponification tank tunnel, managed by a tunnel lift partition door located in the middle.