Customizable Drying Box - Premium Quality from China Suppliers and Factory for Efficient Surface Treatment
Material
- 5 mm thick 304 stainless steel.
Structure
- Steel frame support with thin steel sheets laid on the surface of the frame.
- Insulation layer.
- Bottom made of sloping surface.
- Main body materials all made of 304 stainless steel sheets.
- Steel structure overhead at the bottom of the drying box.
- High level drying chamber: entrance connected to the exit of the saponification tank tunnel, with a tunnel lift partition door in the middle.
- 3 Workstation design.
Configuration
- Box, drain valve and pipework.
- Steam heated pneumatic angle seat valve.
- Steam heated plate heat exchanger.
- Automatic operating upper cover.
- Circulation fans.
- Temperature sensor.
Control & Medium
Function
- Drying of the surface of the coils.
Operating Process
-
Manipulator runs to the first station in the drying box.
-
Rising of the tunnel lift partition door located between the saponification tank and the drying box and closing of the tunnel partition door.
-
Closing of the upper flap of the first station.
-
Resting of the discs in the chamber for a certain period of time, when the time has arrived, opening of the upper flap of the first and second station.
-
The robot drives the disc into the second station and closes the upper cover of the second station.
-
The tray is left in the box for a period of time, when the time has arrived, the upper cover of the second and third stations is opened.
-
The robot drives the disc strip into the third station and closes the upper cover of the third station.
-
The discs are left in the box for a period of time.
-
The time arrives, the drying box exit lift door is lowered and the drying box exit is opened.
-
Manipulator drives the tray to the next station, drying is completed.
-
When the robot reaches the next station, the drying box exit lift door rises and the drying box exit is closed.
Frequently Asked Questions
What is the primary function of the drying box?
The primary function of the drying box is the surface drying of metal coils and discs. It is typically utilized as the final step in the surface treatment process, depending on the customer's specific technical and process requirements.
What materials are used to construct the drying box body?
The main body of the drying chamber is constructed from 5 mm thick 304 stainless steel sheets. The outer support structure consists of a welded combination of carbon steel and steel sections, insulated with an 80mm post-insulation layer.
How is the heating and temperature controlled in the system?
The system utilizes hot air as the drying medium. It is heated via a steam-heated plate heat exchanger and a steam-heated pneumatic angle seat valve, with the temperature being managed automatically by integrated temperature sensors and automatic control systems.
How many workstations does the drying chamber feature?
The drying chamber is designed with a 3-workstation system. The robot or manipulator sequentially moves the disc trays through the first, second, and third stations, opening and closing the respective upper covers automatically at timed intervals.
How does the entry and exit system of the drying box operate?
The entrance of the high-level drying chamber is directly connected to the saponification tank tunnel via a tunnel lift partition door. The exit features a dedicated lift door that automatically lowers to open when the drying process is complete and rises to close once the manipulator moves the tray to the next station.