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Small pickling line for special-shaped parts

Small pickling line for special-shaped parts
Wire Rod Pickling & Phosphating Line

Wire Rod Pickling & Phosphating Line
Pipe Production Line

Pipe Production Line
Manual Line Automation Retrofit

Manual Line Automation Retrofit
Customized Pickling and Hoisting Equipments

Customized Pickling and Hoisting Equipments
Different Types of Software

Different Types of Software
Pickling Line Steel Structure

Pickling Line Steel Structure
Fully Enclosed Pickling Tunnel

Fully Enclosed Pickling Tunnel
Customizable Drying Box

Customizable Drying Box
Acid Pickling Tank

Acid Pickling Tank
010203040506
Fully Enclosed Pickling Tunnel from China Suppliers - Efficient Acid Mist Control for Factories
Fully Enclosed Pickling Tunnel from China Suppliers - Efficient Acid Mist Control for Factories
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Fully Enclosed Pickling Tunnel from China Suppliers - Efficient Acid Mist Control for Factories

Fully Enclosed Pickling Tunnel from China Suppliers - Efficient Acid Mist Control for Factories

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Introducing our advanced tunnel sealing solution, designed specifically for optimal performance in acid mist management. The top of the tunnel features vertical sealing strips made from high-quality 5MMPP soft board, known for its elastic properties and exceptional corrosion resistance. This innovative design is supported by durable steel cable connections and PP tendons, ensuring maximum stability and efficiency.

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Equipped with anti-corrosion lighting and transparent observation windows on both sides, this tunnel provides a safe and clear working environment. The operation of the acid mist tower fan generates negative pressure within the tunnel, effectively containing the acid mist produced during the pickling process. As a result, the acid mist remains confined, preventing any contamination in the production workshop and protecting both equipment and building structures.

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Unfortunately, many manufacturers in China face challenges with effective tunnel sealing. To address this issue, we offer modifications to existing sealing tunnels, along with the installation of our state-of-the-art acid mist treatment towers. Partner with us, a leading supplier in the industry, to enhance your factory's operational efficiency and safeguard your valuable equipment.

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    Product Details

    Product Details

    Consists of PP plastic and steel structure stiffeners. It contains a sliding door made of reinforced plastic and driven by a motor. The upper part needs a seal.

    The gas hood needs to have a supporting steel structure design.

    Each barrel trough must be designed with an on-off valve and a telescopic shock-absorbing hose. Both the adjusting switch valve and the telescopic shock absorber hose must be fixed by the flange surface.

    Each tank shall install solt sealing to prevent acid gas leakage.

    Product picture
    酸洗线上方部分
    酸洗线上方部分1
    酸洗线上方部分2
    Structure

    Tunnel - steel cable connection support and PP reinforced panels.

    Automatic doors - steel support with support elements laid in FRP.

    Function

    Automatic control of the isolation doors inside the tunnel.

    The operation of the acid mist tower fan creates a negative pressure inside the tunnel, the acid mist produced by the acid washing is confined inside the tunnel and it will be impossible for the acid mist to escape from the tunnel.

    The production workshop is free of acid mist, protecting the equipment and the building structure.

    Control

    Top with anti-corrosion lighting;

    Negative pressure control.

    Configuration

    Top of tunnel with longitudinal sealing strip (PP flexible sheet);

    The tunnel is separated into several process zones by means of automatic doors that rise and fall.

    External side of the tunnel with acid mist outlet, connected to the acid mist tower duct;

    Observation window on the side of the tunnel at the operating surface.

    Frequently Asked Questions
    What materials are used to construct the pickling line enclosure?
    The enclosure structure consists of PP plastic and steel structure stiffeners. The automatic doors are built with a steel support and feature support elements laid in Fiber Reinforced Plastics (FRP).
    How does the system prevent acid gas leakage?
    To prevent acid gas leakage, each tank is designed with a slot/solt seal. Additionally, the upper part of the motor-driven sliding door is sealed, and a negative pressure system confines the acid mist inside the tunnel.
    How does the negative pressure control system protect the workshop?
    The operation of the acid mist tower fan creates a negative pressure inside the tunnel. This ensures that the acid mist produced by the pickling process is confined within the tunnel, making it impossible to escape. This keeps the production workshop free of acid mist, protecting the workshop equipment and building structure.
    What are the key configurations of the tunnel?
    The tunnel features a longitudinal sealing strip (PP flexible sheet) on top and is separated into several process zones by automatic doors that rise and fall. It also features an external acid mist outlet connected to the acid mist tower duct, and an observation window on the operating surface side.
    How are the valves and hoses connected to the barrel troughs?
    Each barrel trough is designed with an on-off valve and a telescopic shock-absorbing hose. Both the adjusting switch valve and the telescopic shock absorber hose must be securely fixed by the flange surface.

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