Service

How to load at supply and unload at take up?

Loading:

1. The operator uses a crane or forklift to load the coil onto the loading cart.

2. If necessary, remove the strapping on the coil.

3. Press the process selection button, and the loading cart enters the loading station with the coil.

4. The manipulator moves forward and the hook is put into the coil.

5. The manipulator rises, lifts the coil, and separates the coil from the loading cart.

6. The loading cart moves forward one station and leaves the loading station.

7. The manipulator continues to rise to a high position, then enters the tunnel with the coil and performs process processing according to the process route selected in step 3.

8. The loading cart returns to its original position and waits for the loading of new coils.

Unloading

1. The unloading trolley (liftable) is already at the unloading waiting station.

2. After completing all process treatments, the manipulator brings the coil into the unloading station and descends to the unloading height.

3. The unloading trolley moves forward to the unloading station.

4. The unloading trolley raises its cantilever, lifts the coil, and disengages the coil from the manipulator hook. The unloading trolley then continues to move forward to the unloading area, and the manipulator moves forward and leaves the unloading station.

5. The unloading trolley sends the coil to the wire rack of the turning device (which is in the horizontal direction at this time). The cantilever of the unloading trolley then descends, and the coil is disengaged from the cantilever. The coil is now carried by the wire rack.

6. The unloading trolley returns to the unloading waiting station and waits for new unloading.

7. The turning device flips the wire rack 90 degrees, setting the wire rack to a vertical position.

8. After the wire rack unloading operation, a new wire rack is inserted, and the operation confirmation button is pressed. The turning device flips 90 degrees again, setting the new wire rack to a horizontal position, waiting for the next unloading cycle.
What is the material and design (shape) of C-hook?

The C-type lifting hook is made of carbon steel, grade Q235B. The surface is treated with three cloths and five oils for anti-corrosion, and the thickness of the glass fiber coating can be customized according to customer requirements.
How long is the replacement period of C Hook?

Hooks with a fiberglass coating can be used indefinitely as long as the fiberglass is intact. However, if it breaks, a new fiberglass coating will be required; otherwise, the internal carbon steel will corrode severely, rendering the hook unusable. Therefore, we recommend regularly inspecting the fiberglass coating on hooks. For stainless steel, approximately 1-2 mm of coating will corrode annually.
How many cranes are they used? And are there the area of store spare hoist?

1. To achieve an annual production capacity of 100,000 tons, 10 robots are required.

2. Nine robots are used in production, with one robot kept in the maintenance station as a spare.
Are there space of hoist maintenance? Where is the control room and the how large is it area?

1. A maintenance station is located within the line, where faulty or spare manipulators can be transported via movable rails.

2. The control room is generally located within the line, on the second-floor operating platform, but it can also be located outside the line.

3. The control room area is approximately 10 to 15 square meters.
We will use 3 acid bath. Which bath have fixed volume pump to add new acid?

It is recommended to configure all three so that each can be used independently. Under normal circumstances, the third acid tank is replenished with new acid using a metering pump, and the first tank is used to discharge the spent acid.
In water rinse bath, which one is used high pressure rinse?

The first tank is rinsed after pickling, and some customers also use it after rinsing.
How long is the pump active for bonde sludge filtration?

A basket of slag (20-30L) can be produced in about 45 minutes. Consider starting it as long as production starts.
Is it lime bath or lime soap bath?

Good domestic manufacturers use lime soap. Lime is pure lime, and lime soap is a mixture of lime and soap. The latter has a more uniform powder and better lubricity.
What is the heatsource of Dry bath? How to insert and remove from dry bath?

1. Drying utilizes dual heating, including electricity and steam, and two circulating fans for rapid drying.

2. When drying is required, the robot sends a request, and the top cover of the drying trough automatically opens. The robot carries the coil into the drying trough, and the cover closes. Drying continues for approximately 5 minutes (adjustable). When the drying time expires, the cover automatically opens, and the robot ascends with the coil, exiting the drying trough, closing the cover to retain heat within.
Which is more efficient as a heat source for a dry bath? Gas or Electricity?

Steam is more economical and can also be used in combination with gas and electricity.
How mechanism close and open door pickling?

The winches on both sides of the door drive the wire ropes to rise and fall at the same frequency, that is, the door is closed and opened.
How to breakdown a hoist if there is trouble and if maintenance is underway?

If the circular lifting hoist is broken, it can be taken to the maintenance area for replacement or repair; if the linear lifting motor is broken, it can be directly lifted out for replacement or repair.
How to replace the tank? How to disassemble and reassemble the tank?

Our tunnels are modular, so you can remove one side of the tunnel and lift out the trough to replace it.
How does the steam piping line work? Mechanism?

1. The steam main is located on one side of the pickling line.

2. For any tank that requires heating, a steam branch pipe must be connected to the steam main.

3. After connection, the steam is divided into two routes: one is equipped with an automatic control valve and the other with a manual valve. Under normal circumstances, the automatic control valve automatically regulates the steam flow according to the set temperature. Under abnormal circumstances, the manual valve can be used to manually adjust the steam flow.

4. After entering the heat exchanger, the higher-temperature steam undergoes a heat exchange process and is converted into lower-temperature hot water, which flows out from the outlet of the heat exchanger.

5. The heat exchanger outlet is equipped with a steam trap for automatic drainage and also includes a set of manual valves. In abnormal circumstances, such as the trap being blocked, the manual valve can be opened to allow the drainage process to continue, thereby ensuring the normal heating of the tank.

Service

How to load at supply and unload at take up?

What is the material and design (shape) of C-hook?

How long is the replacement period of C Hook?

How many cranes are they used? And are there the area of store spare hoist?

Are there space of hoist maintenance? Where is the control room and the how large is it area?

We will use 3 acid bath. Which bath have fixed volume pump to add new acid?

In water rinse bath, which one is used high pressure rinse?

How long is the pump active for bonde sludge filtration?

Is it lime bath or lime soap bath?

What is the heatsource of Dry bath? How to insert and remove from dry bath?

Which is more efficient as a heat source for a dry bath? Gas or Electricity?

How mechanism close and open door pickling?

How to breakdown a hoist if there is trouble and if maintenance is underway?

How to replace the tank? How to disassemble and reassemble the tank?

How does the steam piping line work? Mechanism?